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Architects

The concrete waterproofing benefits provided by Xypex products have been integral to architectural planning in projects around the world.

  • How does Xypex protect and enhance concrete?

    Xypex Resists Aggressive Chemicals
    By preventing the penetration of aggressive chemicals, Xypex helps control the problems of sulphate attack, leaching, alkali-aggregate reaction, carbonation, and corrosion.Because Xypex is pH specific (not chemical specific) it will protect concrete from any chemical whose pH range is 3.0 to 11.0 constant contact, or 2.0 to 12.0 periodic contact.

    Xypex Resists Extreme Hydrostatic Pressure
    Xypex resists extreme hydrostatic pressure from either the positive or negative surface of the concrete slab. Because Xypex is not dependent upon adhesion to the concrete surface and instead becomes an integral part of the concrete mass, it is capable of resisting extreme hydrostatic pressure from either side (positive or negative) of the concrete.

    Xypex Protects Against Freeze/Thaw Damage
    By blocking the intrusion of water into concrete, Xypex helps protect the concrete from the damaging effect of repeated freeze/thaw cycles.

    Xypex Provides Chloride Protection In Marine Environments
    Xypex crystalline technology prevents ingress of water, salt solutions and many aggressive chemicals in both new and remedial applications. Xypex permits the concrete to ‘breathe’ out existing moisture vapour whilst excluding the entry of further solutions.

    Xypex Protects Reinforcing Steel
    By preventing the intrusion of water, salt water, sewage, and most chemicals, Xypex helps protect reinforcing steel against oxidation and deterioration.

  • What are some Architect-specified Xypex projects?

    Some project examples include:

    Esplanade Theatre on the Bay
    Singapore
    Architect: Michael Wilford

    Bank of China
    China
    Architect: I.M. Pei

    Sydney Opera House
    Australia
    Architect: John Ultzon

    Vancouver Art Gallery
    Canada
    Architect: Arthur Erickson

    Saifee Hospital
    India
    Architect: J.P. Parekh

    Cathedral of Christ the Saviour
    Russia
    Architect: Konstantin Ton

    Moscone Center
    USA
    Architect: Gensler & Associates

  • Can Xypex be used for concrete remediation?

    Xypex products are suited for both new and existing concrete structures requiring repair or refurbishment. Typical applications of Xypex product in a remedial scenario include crack repair, spalling repair and surface protection or reinstatement with the Xypex coating system. A comprehensive list of schematics are available for concrete remedial repair utilising Xypex concrete waterproofing & durability products. The schematics provide a solution for typical scenarios including pipe penetrations, joint details, crack repair and coatings.

  • What is Value Engineering?

    Xypex Admix is part of the Xypex Concrete Waterproofing and Protection System which also includes Xypex Coatings, Dry Shake and Repair products. This total system provides the product flexibility needed to realize the full potential of a Value Engineered concrete waterproofing strategy and the most appropriate and cost effective solution. 

    Better Project Control
    Using Xypex Admix means that the waterproofing and pouring of concrete occur simultaneously. This means that engineers and contractors can exert much better control over the waterproofing production schedule.

    Better Cost Control
    Construction schedules can be accelerated and cost savings realized by eliminating most of the time and labor costs associated with traditional waterproofing methods. This makes Xypex Admix less costly to install.

    Climate Control
    Hot, cold, wet, or dry, the prevailing climate does not inhibit the installation of Xypex Admix. It’s already in the mix. Better control. A better solution.

  • What is True Integral Waterproofing?

    Xypex Admix is a specialty product that is blended into the concrete at the time of batching. It outperforms other methods because of its unique ability to become a truly integral part of the concrete matrix. Utilizing Xypex’s world-renowned crystalline technology, Xypex Admix seals the primary paths by which water and aggressive chemicals penetrate, attack, and ultimately threaten the long-term integrity of the concrete structure.

  • How does Xypex enhance durability?

    Xypex controls permeability which is a key link to greater durability, the long-term structural integrity, protective capacity and aesthetic qualities of the concrete. By preventing the penetration of aggressive chemicals, Xypex Admix C-Series helps control the problems of sulphate attack, leaching, alkaline aggregate reaction, carbonation and chloride induced corrosion.

  • Is Xypex design friendly?

    Yes. There are no adverse effects on mix design.

    As an additive, Xypex Admix will not adversely affect the strength, slump, air entrainment or workability of the concrete as formulated in the mix design. With Xypex Admix inside, concrete is still handled, placed, finished and cured as usual. In other words, concrete containing Xypex Admix still behaves like concrete.

    When used as a coating, Xypex normally produces a grey-colored, cementitious surface. However, Xypex “White” is also available.

  • What are the key benefits of Xypex for Architects?

    • Achieve greater design flexibility
    • Build to LEED standards
    • Keep your project on time and on budget

    Concrete is one of the strongest elements of both function and form – a key, universal building block in a world that needs its proven versatile qualities. The concrete waterproofing benefits provided by Xypex products have been integral to architectural planning in projects around the world. Architects who have specified it know that Xypex make concrete even better.

Engineers

Xypex understands your business and your needs – and will work with you to engineer concrete more effectively into the structures you build.

  • How does Xypex protect and enhance concrete?

    Xypex Resists Aggressive Chemicals
    By preventing the penetration of aggressive chemicals, Xypex helps control the problems of sulphate attack, leaching, alkali-aggregate reaction, carbonation, and corrosion.Because Xypex is pH specific (not chemical specific) it will protect concrete from any chemical whose pH range is 3.0 to 11.0 constant contact, or 2.0 to 12.0 periodic contact.

    Xypex Resists Extreme Hydrostatic Pressure
    Xypex resists extreme hydrostatic pressure from either the positive or negative surface of the concrete slab. Because Xypex is not dependent upon adhesion to the concrete surface and instead becomes an integral part of the concrete mass, it is capable of resisting extreme hydrostatic pressure from either side (positive or negative) of the concrete.

    Xypex Protects Against Freeze/Thaw Damage
    By blocking the intrusion of water into concrete, Xypex helps protect the concrete from the damaging effect of repeated freeze/thaw cycles.

    Xypex Provides Chloride Protection In Marine Environments
    Xypex crystalline technology prevents ingress of water, salt solutions and many aggressive chemicals in both new and remedial applications. Xypex permits the concrete to ‘breathe’ out existing moisture vapour whilst excluding the entry of further solutions.

    Xypex Protects Reinforcing Steel
    By preventing the intrusion of water, salt water, sewage, and most chemicals, Xypex helps protect reinforcing steel against oxidation and deterioration.

  • Can Xypex be used for concrete remediation?

    Xypex products are suited for both new and existing concrete structures requiring repair or refurbishment. Typical applications of Xypex product in a remedial scenario include crack repair, spalling repair and surface protection or reinstatement with the Xypex coating system. A comprehensive list of schematics are available for concrete remedial repair utilising Xypex concrete waterproofing & durability products. The schematics provide a solution for typical scenarios including pipe penetrations, joint details, crack repair and coatings.

  • What is Value Engineering?

    Xypex Admix is part of the Xypex Concrete Waterproofing and Protection System which also includes Xypex Coatings, Dry Shake and Repair products. This total system provides the product flexibility needed to realize the full potential of a Value Engineered concrete waterproofing strategy and the most appropriate and cost effective solution. 

    Better Project Control
    Using Xypex Admix means that the waterproofing and pouring of concrete occur simultaneously. This means that engineers and contractors can exert much better control over the waterproofing production schedule.

    Better Cost Control
    Construction schedules can be accelerated and cost savings realized by eliminating most of the time and labor costs associated with traditional waterproofing methods. This makes Xypex Admix less costly to install.

    Climate Control
    Hot, cold, wet, or dry, the prevailing climate does not inhibit the installation of Xypex Admix. It’s already in the mix. Better control. A better solution.

  • What is True Integral Waterproofing?

    Xypex Admix is a specialty product that is blended into the concrete at the time of batching. It outperforms other methods because of its unique ability to become a truly integral part of the concrete matrix. Utilizing Xypex’s world-renowned crystalline technology, Xypex Admix seals the primary paths by which water and aggressive chemicals penetrate, attack, and ultimately threaten the long-term integrity of the concrete structure.

  • How does Xypex enhance durability?

    Xypex controls permeability which is a key link to greater durability, the long-term structural integrity, protective capacity and aesthetic qualities of the concrete. By preventing the penetration of aggressive chemicals, Xypex Admix C-Series helps control the problems of sulphate attack, leaching, alkaline aggregate reaction, carbonation and chloride induced corrosion.

  • Is Xypex design friendly?

    Yes. There are no adverse effects on mix design.

    As an additive, Xypex Admix will not adversely affect the strength, slump, air entrainment or workability of the concrete as formulated in the mix design. With Xypex Admix inside, concrete is still handled, placed, finished and cured as usual. In other words, concrete containing Xypex Admix still behaves like concrete.

    When used as a coating, Xypex normally produces a grey-colored, cementitious surface. However, Xypex “White” is also available.

  • What are some Engineered-specificed Xypex projects?

    Some project examples include:

    • Panama Canal – Panama 
    • Grimsel Dam – Switzerland 
    • Ankara Metro – Turkey 
    • Aomori Bridge – Japan
    • Allegria Wastewater Treatment Plant – Brazil 
    • Gloria Ferrier Champagne Caves – USA 
    • Revelstoke Canyon Dam – Canada 
    • Sao Paulo Metro – Brazil
    • Sydney Harbour Tunnels – Australia

  • What are the key benefits of Xypex for Engineers?

    • Proven technology worldwide
    • Independent testing and certification
    • Technical support anytime, anywhere

    Xypex concrete waterproofing products have been integral to engineering projects around the world for more than fifty years. By specifying proven, exceptional Xypex, you’ll have added confidence in the work you do.

Contractors

Xypex concrete waterproofing products have been tested and proven by applicators around the world for more than forty years.

  • What are the key benefits of Xypex for Contractors?

    • Step-by-step application instructions
    • Enhance jobsite productivity
    • Save time, build faster
    • Reduce labor and workmanship issues

    Xypex has many advantages over traditional barrier and membrane systems plus Xypex Crystalline Technology is unique. You will find superior product and application flexibility. As a coating, dry-shake or admix; brushed on, poured-in-place, shotcrete or precast, or concrete repairs – Xypex is easy to use. Using Xypex ensures satisfaction in what you are doing – confidence in every job.

  • How is the Xypex coating system different from other cementitious coatings?

    Most cementitious coatings are simply surface treatments and are totally dependent on maintaining a proper bond to the concrete surface. Such coatings usually incorporate a latex modifier which makes the coating less permeable and acts as a bonding agent for better adhesion to the surface. They are surface treatments only, and have the added disadvantage of limiting breathability of the concrete. They do not form crystals within the concrete substrate (contrary to what is sometimes represented) and are not effective when applied against hydrostatic pressure.

  • Can paint and other finishing materials be applied over a Xypex coating?

    Yes. In most circumstances paint, epoxy coatings, cement parge coats, plaster and stucco can be applied over a Xypex coating. For further information concerning the interface of the Xypex coating with paint and other finishing materials, consult with a Xypex Technical Services Representative.

  • Is the Xypex coating suitable for use on surfaces other than concrete?

    Xypex is totally compatible with the chemistry of concrete, whether cast-in-place, precast or shotcrete. It is not suitable for application to cut-limestone, clay brick, wood, metals, asphalt or other non-concrete building materials.

  • Can the Xypex coating be applied while the concrete is wet?

    Yes. In fact, the concrete must be wet or moist before applying the Xypex slurry coat. Xypex requires moisture to generate the crystalline growth in concrete. The presence of moisture is also necessary to ensure proper bonding of the slurry coat to the concrete substrate.

  • Is there a preference when choosing between the positive or negative side?

    Generally, it is recommended that the Xypex coating be applied to the positive side (water side), if accessible, so as to ensure maximum benefit. Therefore, new construction specifications almost always call for the use of the Xypex coating on the positive side (water side). If, however, the positive side is not accessible e.g. tunneling projects or rehabilitation of existing structures, the Xypex coating will be specified for use on the negative side against the hydrostatic pressure.

  • Can the Xypex coating be applied to the negative side of a structure?

    Yes. Although applied as a coating, Xypex is not relying on its surface bonding capability to achieve its waterproofing effect. By means of diffusion, the reactive chemicals in the Xypex coating migrate through the capillary tracts within the concrete to become an integral part of the concrete mass. Therefore, the Xypex coating can be applied to either the positive (water side) or negative side even against strong hydrostatic pressure.

  • How is Xypex different from other products?

    The Xypex crystalline system for concrete waterproofing and protection is substantially different from traditional barrier products (membranes, cementitious coatings, etc): 

    1. Xypex creates a crystalline structure deep within the pores and capillary tracts of the concrete mass to prevent the penetration of water and aggressive chemicals. In contrast, barrier type products function only at the surface of concrete.
    2. Xypex will seal hairline cracks up to 0.4 mm (1/64”).
    3. Xypex is not subject to the deterioration problems encountered by membranes.
    4. Xypex is designed to be permanent and reactivates whenever water is present. 
  • What are some typical Xypex applications?

    Typical Xypex applications include reservoirs, sewage and water treatment tanks, secondary containment structures, tunnels, underground vaults, manholes, concrete pipe, foundations, pools, parking structures and below grade construction.

  • How long does Xypex last?

    The Xypex treatment, unlike most other systems, becomes a permanent part of the concrete matrix. Its unique dendritic crystalline growth will not deteriorate under normal conditions, and the crystalline process will reactivate whenever water is present.

Concrete Producers

Xypex concrete waterproofing products have been tested and proven by applicators around the world for more than forty years.

  • What are the key benefits of Xypex for Concrete Producers?

    • Technical support is tailored to your needs
    • Maximize your profit per unit
    • Create a branded waterproof concrete

    The unique features of Xypex Admix enable you to waterproof, protect and enhance the durability of your concrete from the start – from the moment it’s poured. Blending Xypex Admix into the concrete at the time of batching can also provide better cost control. Construction schedules can be accelerated and cost savings realized by eliminating most of the time and labour costs associated with traditional waterproofing methods.

  • Are there any limitations that affect the performance of Xypex Admix?

    Use of Xypex Admix requires a minimum of 10% Portland cement content. Of course, optimum effectiveness will be dependent on a number of factors such as thickness of the concrete, Portland cement content, whether there is sufficient reinforcing steel for strength and crack control, quality of placing and finishing practices, sealing of construction joints etc. Typically, Xypex requires a minimum concrete thickness of 5 cm (2”) and a minimum design strength of 20 MPa (3,000 psi).

  • How are the set time and compressive strength of concrete affected by the addition of Xypex Admix?

    The set time of concrete is affected by the chemical and physical composition of ingredients, temperature of the concrete and climatic conditions. Extension of set time may occur when using Xypex Admix. The amount of extended set will depend upon the concrete mix design and the dosage rate of the Admix. Concrete containing Xypex Admix may develop higher ultimate strengths than untreated concrete. Trial mixes should be carried out under project conditions to determine set time and strength of the concrete.

  • Can Xypex Admix be used in concrete containing fly ash, micro-silica or slag cement?

    Yes. Xypex Admix is very effective when used in modern mix designs that incorporate cementitious replacement materials i.e. fly ash, silica fume and blast furnace slag. The reactions that take place to form the crystalline structure are very complex. During the cement hydration process, Xypex’s active chemicals not only react with calcium hydroxide and unhydrated cement particles but also with various metal oxides and mineral salts, regardless of the cement type used. Consult with a Xypex Technical Services Representative to determine dosage rates for such blended cement mix designs.

  • Can Xypex Admix be used in concrete containing other additives such as a water-reducer, plasticizer or air-entrainment agent?

    Yes. Xypex Admix has been used successfully in concrete mix designs containing a variety of other admixtures. However, it should be noted that the use of retarding admixtures at recommended dosage rates may cause further extension of set time when used with Xypex Admix. Consult with a Xypex Technical Services Representative for assistance in determining which version of Xypex Admix to use and the appropriate dosage rate.

  • Is Xypex Admix available in soluble bags?

    Yes. In North America, Australia, S.E. Asia, Europe, the Middle East and Africa, Xypex Admix is now available in soluble bags. Xypex Admix C-500/C-500 NF and C-1000/C-1000 NF are available in a variety of conveniently sized soluble bags to meet specific batching requirements. They enhance quality control and eliminate dust during dosing.

  • What is the recommended dosage rate for Xypex Admix?

    Xypex Admix is added to the concrete mix at a dosage rate within the range of 2 – 3% by weight of the cement content. Where the “No Fines” (NF) grade is utilized, the equivalent dosage rate is 1 – 1.5%. For assistance in determining the appropriate dosage rate for a particular project, consult Xypex technical literature or contact a Xypex Technical Services Representative.

  • When is Xypex Admix introduced into the concrete mix?

    Xypex Admix is added to the concrete mix at time of batching. The sequence for the addition of the Admix powder will vary depending on the type of batching operation and equipment, e.g. ready-mix plant (dry batch operation), ready-mix plant (central mix operation), or precast batch plant.

  • What is the difference between the various additives in Xypex’s Admix C-Series?

    All variations of the Admix C-Series contain the same amount of reactive chemicals at their prescribed dosage rates and provide the same waterproofing and durability performance characteristics. Xypex Admix C-Series is available in regular or no-fines grades (NF). Xypex Admix C-500/C-500 NF is formulated to have minimal or no effect on setting time. Xypex Admix C-1000/C-1000 NF is formulated for concrete mix designs where a normal or mildly delayed set is desired. Xypex Admix C-2000/C-2000 NF is designed for warmer climates and projects where a slower hydration rate is typically required.